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Industrial

Spirit Aerosystems Composite Manufacturing Facility

Kinston, NC

DESCRIPTION

This 625,000 sf facility houses one of the world’s biggest autoclave units. Along with the autoclave, the plant holds two clean rooms totaling 170,000 sf, all cleaned and cooled by more than 3,000 tons of chillers, cooling towers, and humidification systems.

LEED Silver Certified

CHALLENGE

The site is located in the Inner Coastal Plain Physiographic Province of North Carolina.  Subsurface soils consist of a very soft clay and sandy clay to depths of 15 to 20 ft followed by a medium dense to very dense silty sand to depths of 25 to 30 ft.  Building foundations supporting column loads ranging from 50 kips to 500 kips could not exceed a maximum total settlement of 0.5 inches. Mat foundations supporting heavy manufacturing equipment could not exceed a maximum total and differential settlement of 0.25 inch.

SOLUTION

A total of 1353 Grouted Displacement Impact® element were installed to provide increased bearing capacity and control settlement for all column footings and machine foundations. The settlement criteria for the heavily loaded equipment assembly slab was 0.25 inch max allowable settlement criteria.

Owner

Spirit AeroSystems, Inc - Wichita, KS

General Contractor

The Haskell Company - Jacksonville, FL

Architect

The Haskell Company - Jacksonville, FL

Structural Engineer

The Haskell Company - Jacksonville, FL

Geotechnical Engineer

Building & Earth Sciences, Inc - Garner, NC

Product

Geopier Impact® System

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